Day 2 at FABTECH. Come visit us at Booth A3288 as we introduce our Metal Forming Equipment.
Great turnout on Day 1 at FABTECH 2019 as we introduce our Metal Forming Equipment. Come visit us at Booth A3288 and see what we can do for you.
ERS Engineering Corp. presents our Metal Forming Equipment.
ERS Engineering Corp. presents our Automatic Tube Mill Line for Direct Forming of Electro-Welded Tubes
ERS Engineering Corp. presents the New Tube Mill Line, designed and manufactured for the production of square and rectangular electro-welded tubes used for the constructions industry.
Main technical line’s data:
1. Thickness range of using material: 3.0– 8.0mm
2. Kind of material: S355, HR (hot rolled) with specification: DIN EN 10025-2
3. Speeds of line’s work: 100x100x3 up to 35m/min
250x250x8 up to 15m/min
Process of direct forming provides the following advantages:
- Production of square or rectangular tubes through direct forming allows us to skip the step of round formation. This improvement saves material 3-5% because the material’s length is less than traditional lines used.
- Less space required than traditional lines.
- Square or rectangular tube dimensions automatically change only by program control on the following units positions:
- rolls horizontal positions in every roll forming station;
- opposite stations horizontal positions;
- vertical distances between rolls, in every station depending on the materials thickness
- records history about all standard square and rectangular tubes dimensions. Those records are saved or downloaded on/from PC.
- Every station of the tube mill line has its own PLC control, includes: own PLC, linear sensors- for all movements and touch-screen. This way every parameter change is controlled & resolved very quickly and easily with necessary roll position adjustments directly from the operator. These changes will also record back into the PC.
Line is also equipped with Thermatool High-Frequency Welder (it can do welding tubes by contacts or by induction coils), welding seam scarfing unit, cooling tunnel, calibration section (equipped with 4 pcs of calibration heads) – they are also automatically adjustable, flying cut-off unit (it is twin disks, orbital and cold saw type), run-out conveyor and packaging system.
Detailed Technical Specifications